Exothermic Welding Accessories

Field Equipment / 01

Tools Required For Exothermic Weld Process

Every dependable field connection begins with a complete, well-prepared system. Explore the mould, consumables, handling tools, cleaning equipment and safety accessories used throughout the process.

12Process essentials

01Complete system

AWField-ready range

Exothermic welding mould, tools, safety gloves and connection accessories — AURA WELD® / FIELD TOOLKITMould · Powder · Tools · Safety

Complete Range / 02

We manufacturer, supply and export Exothermic Welding Mould and Its Accessories across World.

01AW / TOOL

Graphite Mould

The connection Mould is designed to last for an average of 60 to 100 connections.

02AW / TOOL

Mould Handle Clamp

Handle clamps provide a means of both handling the mold.

03AW / TOOL

Steel Metal Disk

Steel discs acts timing device to allow the welding powder to heat to proper temperature.

04AW / TOOL

Exothermic Weld Powder

Exothermic Weld Powder that is the most reliable

05AW / TOOL

Ignite Powder

Ignite Powder is also known as Starting Powder.

06AW / TOOL

Gloves

Gloves is required for safety purpose.

07AW / TOOL

Flint Gun

Flint Gun is designed with the advantages of safety and convenience.

08AW / TOOL

Brush (Soft and Hard)

Soft Brush – Clean Mould Weld Cavity because its shape is very sensitive

09AW / TOOL

Slag Removal Tool

It is used to remove the metal Scrap from Mould after the Welding Process is done.

10AW / TOOL

File Card

It is used to clean the objects to be welded.

11AW / TOOL

Sealing Compound

Sealing Compound is used to fill the gap on the mould where the conductor is passing.

12AW / TOOL

Flame Torch

There is a need for propane torch to dry out the inside of the mould thoroughly on both sides.

Flame Torch: There is a need for propane torch to dry out the inside of the mould thoroughly on both sides.

Technical Reference / 03

Exothermic Weld Accessories Required for Exothermic Weld Process

Select an accessory to review its purpose, working guidance, features and recommended usage. Each “Read More” link above opens the matching reference below.

Precision ToolingGraphite MouldDesigned for precise and reliable exothermic weld connections.

We Manufactured Graphite Mould which ensure optimum results. Each Graphite Weld Mould is designed to give precise and reliable results. Amiable Impex used the finest quality of Weld Mould that can withstand continuous heat-cooling cycles. The connection mould is designed to last for an average of 60 to 100 connections. This will vary according to the care given the mould during use.

Exothermic Welding Mould Features

Dimensional accuracy as per the customers demand.
High quality Graphite which ensures Longer Life.

Terms for use

Graphite Mould is Designed to withstand high temperatures produced from the exothermic welding.
Graphite Mould requires preheating torch flame in order to ensure that the mould is totally dry before every first joint regardless new or used mould. If its not Heated than, the mould may crack or break or a bad joint produced or cuts down the life span of Graphite mould.
Always ensure that the conductors fits Tights and sections of moulds are clamped tightly with the handle clamp to avoid leakage of weld metal. Leakage will produced a bad joint and cuts down the life span of the mould. Use of Sealing Compound ensures no leakage of weld metal.
After every joint produced, always remove the slag with a recommended mould scrapper, then brush off the smaller particles with a proper mould cleaning brush.
Caution: Do not use any other hard object and brush that would damage the mould.
Always keep the mould away from water or damn areas while it is hot. Otherwise, the mould may crack or break.
Do not over-heat the mould the throughout too many joints. Always either allow to rest or use a spare mould. Otherwise, the mould may crack or break or a bad joint produced or cuts down the life span of the mould.

Universal HandlingMould Handle ClampHandles and securely clamps the mould halves together.

Handle clamps provide a means of both handling the mold, and also of clamping the mold halves together. For most connections involving lugs, cable or rectangular bus, Exothermic handle clamps are used. These will fit 90% of all standard exothermic molds.

Normally we recommend One Handle for every two moulds. These are manufactured by the professionals using high quality raw material. These Mold Handle Clamp conform their adherence with the industry standards.

Features

Light in weight (Nearly 1.5 to 2.5 Kg)
Handy in nature
Rust-proof

Reaction ControlSteel Metal DiskA timing device that contains the reaction until it is ready to weld.

Steel discs acts timing device to allow the welding powder to heat to proper temperature. Steel Disk is designed to contain the exothermic reaction to the upper crucible of a mold until the reaction is complete and ready to weld. One Metal is must for every shot.

Features

Depressed center
Medium hard bond
High speed rotation

Weld MaterialExothermic Weld PowderReliably and consistently performing weld metal.

We offer Exothermic Weld Powder that is the most reliable and consistently-performing weld metal. Quality validation steps are taken for every lot we produce. Upon final acceptance, our weld metal is specially packaged in moisture-resistant plastic cartridges with special closure caps. Then the cartridges and required metal discs are packaged in moisture-resistant boxes.

Standards Size Packing available are – 15 Grams, 25 Grams, 45 Grams, 65 Grams, 90 Grams, 115 Grams, 150 Grams, 200 Grams, 250 Grams. Moisture Free Packing in Foil.

Features

High quality products at Affordable prices
High performance

Starting MaterialIgnite PowderAlso known as Starting Powder, used to initiate the reaction.

Ignite Powder is also known as Starting Powder. Sprinkle little Starting Powder on the Mold followed by the Exothermic Weld powder and again sprinkle it little on the Top Side of Mould. Than Ignite starting powder with a spark gun. This results in exothermic reaction and the weld powder melts to molten copper alloy. The molten copper alloy melts the retaining disc and flows into the weld cavity where it partially melts the conductors.

Ignite Powder of 2-4 grams is sufficient for this Process.

Features

High quality Ignite Powder with Fast Ignition ability.

Operator SafetyHand GlovesRequired protection for high-temperature field work.

Gloves is required for safety purpose as the Exothermic Weld Powder melts at more than 1400 degree Celsius. We recommend a Pair of Gloves for Every 150 to 200 Joints.

1400°C+Weld powder melting temperature

Safe IgnitionFlint GunDesigned for safe and convenient starting-powder ignition.

Flint Gun is designed with the advantages of safety and convenience. It is used to ignite Starting Powder in orderto result in exothermic reaction. We recommend one Flint Gun for every 80 to 100 Shots.

80–100Recommended shots per Flint Gun

Mould CareBrush (Soft and Hard)Two brush types for sensitive cavities and other mould sections.

Two Brush is Required:

Cleaning application

Soft Brush – Clean Mould Weld Cavity because its shape is very sensitive and there should not be any damage while using Brush, so we recommend to use Soft Brush.
Hard Brush – Its used to clean other section of Mould.

Post-Weld CleaningSlag Removal ToolRemoves metal scrap from the mould after welding.

It is used to remove the metal Scrap from Mould after the Welding Process is done. We recommend One Slag Tool for Every 200 Joints.

200Recommended joints per tool

Conductor PreparationFile CardUsed to clean the objects before welding.

It is used to clean the objects to be welded. We recommend One Slag Tool for Every 100 Joints.

100Recommended joints per tool

Leakage ControlSealing CompoundFills the mould gap around the passing conductor.

Sealing Compound is used to fill the gap on the mould where the conductor is passing We recommend 1 Kg Sealing Compound for Every 100 Joints.

1 KgRecommended for every 100 joints

Moisture RemovalFlame TorchDries the graphite mould thoroughly before welding.

Graphite absorbs moisture from weather. So there is a need for propane torch to dry out the inside of the mould thoroughly on both sides, therefore heating the mold to approximately 250 degrees Fahrenheit We recommend using one Flame torch for Every 200 Joint and than use the refiling.

250°FApproximate mould heating temperature

Contact With Us For More

We're here to help. Send us an email or call us at +91-9594899995

Share your project requirements with our team for product guidance, technical support and a prompt response.

Amiable Impex
501 - A, Surya Darshan Building,
Pai Nagar, J.S. Road, Borivali (West),
Mumbai- 400092, India.
Tel.: +91-022-28933996

+91-9594899995 info@exothermicweld.com

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Exothermic Welding Accessories

Tools Required For Exothermic Weld Process